Iron Ore Process Flowsheet Plant Design

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Having developed an effective and optimised flowsheet, you need a plant that safely and effectively applies this flowsheet to the ore body to extract high grade iron ore whilst delivering high availability, with low capital and low operational expenditure

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The Iron Ore Process Flowsheet The iron ore beneficiation flowsheet presented is typical of the large tonnage magnetic taconite operations Multi-parallel circuits are necessary, but for purposes of illustration and description a single circuit is shown and described

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Largest Iron Suppliers –Process 600t/h lumpy iron ore • DMS Cyclone –Only -6mm material for iron ore –360mm diameter cyclone –Process 40t/h per cyclone • Larcodems –-90+6mm stones –12m diameter –Operating capacity of 600-800t/h –Efficient separation at SG’s as high as 41g/cm3 Dense Media Separation on Iron Ore • Cut SG of 36-38 g/cm3 • Not considered at 4g/cm3

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